News - HANLEY CONTROLS (CLONMEL) LTD

Plum MacBAT 5.Energy and gas volume corrector

10/12/2022

The MacBAT 5 corrector offers calculations of PTZ, PT or T type. The device is powered with internal battery with possibility to connect external power supply. MacBAT 5 converts gas volume measured by the rotor, turbine or ultrasonic gas meter to base conditions. Gas compressibility factor is calculated using algorithms: SGERG-88, AGA92-DC, AGA8-G1, AGA8-G2, AGA NX- 19-mod or by fixed K1 compressibility factor value. MacBAT 5 is an intrinsically safe device, which can be installed in explosion hazard zone 0.

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New ARO PZ Series Diaphragm Pump Range Which Offers ATEX Zone 0/20 Certification For Explosive Atmospheres!

10/11/2022

ARO® Metallic Air Operated Diaphragm Pump models comply with Zone 0 requirements for gases and Zone 20 for dusts! They have been Lab Approved (Independent Lab) for the most stringent ATEX Requirements.

ARO is the only leading Global AODD manufacturer with this Certification. Zone 0 /20 pumps are the safest choice for on-the-edge applications where higher risk may appear unexpectedly.

Download our flyer to see the new PZ Series ARO® air operated diaphragm pump and read more about the Zone Zero Certification for explosive areas.

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Success Story Of The Month: ARO

10/3/2022

Industry: Wastewater Treatment
Customer's application: Discharge

THE APPLICATION
The large commercial cleaning product manufacturer required the following features in their wastewater discharge pump:
• The ability to maintain consistent flow rates at varying head pressures
• Constant operation at multiple speeds
• Precise metering of wastewater into the municipal sewer system
• The ability to quickly increase flow to discharge a large volume of wastewater based on system requirements
The EVO Series™ Electric Diaphragm Pump was installed to push a precise amount of wastewater through a filtration system with varying pressures. The pump discharges the exact amount of treated wastewater based on the allowable flow rate dictated by the municipality. The pump provides “sprint” capability to discharge large amounts of wastewater if it is required by the treatment process.

OPERATING CONDITIONS
• Running hours: 1600
• Speed: avg 40 pump rpm/4.2 rad/s-17 Hz
• Torque avg: 10% achieving avg 26% max peak
• Current flow: avg 3.6 amps achieving max 5.4 amps
• Pressure avg: 1.1 bar
• Flow rate avg: 113.6 l/min

TECHNICAL DATA SPECIFICATIONS
• Inlet Configuration: 2” Hose, 1,8m vertical, 9,1m hose
• Outlet Configuration: 2” Hose, 9,1m having part of piping flooded into a filtration unit at ground level
• Flow: 30 gpm /113.6 l/min during the day; 6.8 gpm /25.7 l/mi) in the evening
• Duty Cycle: Continuous Duty
The duty cycle rate has been 60% assuming VFD is powered mea ing average working hours are between
14-16 hours.

PRODUCTS SOLD
Product range: EVO Electric Diaphragm Pumps
Product name: 2'' stainless steel with PTFE elastomers

ARO® DIAPHRAGM PUMP ADVANTAGES
Specifications of the pump installed:
• 2” EVO Series™ Electric Diaphragm Pump
• Stainless Steel
• PTFE Diaphragm and Balls
The customer highlighted the following benefits noted after 4 months of operation:
• Low pulsation results in significant output efficiency
• Ability to perform consistently at different speeds to be able to maximize the customer’s output requirements
• Signifiant noise reduction
• Pump has not required any maintenance reducing costs and resources
The EVO Series™ Electric Diaphragm Pump saved the customer money by maximizing energy efficiency and minimizing maintenance costs.

CUSTOMER'S TESTIMONIAL
“This pump is quiet! We do not even notice its running except for the occasional check ball shaking. So much quieter than the positive displacement pump installed previously.”
“The pump runs great - we have over 1,500 hours of runtime and have not had to touch it yet.”
“I am excited to calculate the energy savings compared to our previously installed positive displacement pumps.”
“One thing we noticed is that our wastewater output went down significantly due to the low pulsation compared to the previous pump. The higher pulsation caused higher readings on the meter and we are restricted in the amount of wastewater we can discharge. The minimal pulsation of the EVO Series pump saved us a lot of money!”

For more information contact Sean Brennan sb@hccl.ie

Fire Protection systems from Landon Kingsway

9/30/2022

Hanley Controls are delighted to announce that we have partnered with Landon Kingsway to provide a wide range of safety equipment for oil fired appliances. From backup generator sets in data centres, hospitals, banks and government buildings, to dedicated oil powered plant in boiler houses, Landon Kingsway will have a wide range of product to suit your needs.

Landon Kingsway can supply, tank level gauges, free fall fire valves and dry riser firefighting equipment. Providing fire protection equipment for over 60 years, Landon Kingsway based in the UK has an outstanding reputation in the fire protection equipment markets around the globe.

Landon Kingsway manufactures quality fire protection equipment for the boiler house and plant rooms this UK based company has full compliance to all UK and European standards.

The company prides itself on providing innovative products for fire protection equipment for all industrial and commercial buildings, either in individual components or as a full operating system.

For all your fire protection equipment requirements, contact Hanley Controls today – our experts are ready to find the solution right for you. Contact paul.kennedy@hccl.ie for more information.

Case Study: Portable CO2 Detection For A Brewery

7/29/2022

Case Study: Portable CO2 Detection For A Brewery
IGD supplied Robinsons with the iGAS CO2, which eliminated all of their issues and also went above and beyond to offer a range of additional benefits. The iGAS portable CO2 monitor operates on a 14 day run time, one of the longest operating times currently available on the market. This portable CO2 monitor is one of the most durable on the market, offering an extensive datalogging capability in a fully maintainable device. The iGAS is chargeable via a Micro USB, massively increasing the convenience when charging as well as allowing for charging on-the-go.

View Case Study

The New! 1'' Metallic EVO Series™ is Now Available from Hanley Controls

7/29/2022

We are excited to offer an exclusive European pre-launch for the new 1” Metallic EVO Series™ electric diaphragm pump. This new size is complementing the series, adding a better fit for a smaller flow rate, and keeping the same levels of performance and efficiency. For more information, please contact Sean Brennan email sean.brennan@hccl.ie

EVO Series™ Electric Diaphragm Pumps

AN EVOLUTION IN FLUID TECHNOLOGY.

The next evolution in pump technology is here. From a brand you have trusted for almost 100 years comes the EVO Series™ Electric Diaphragm Pump.

ARO is taking many of the benefits of its industry leading EXP Series Air Operated Diaphragm Pumps and combining them with a unique set of features from other pump technologies.

The result? An electric diaphragm pump with exclusive features never before available in one pump solution. You get the versatility of a diaphragm pump with the efficiency and controllability of other positive displacement pumps.

It's time to evolve your expectations of what a pump can do for you.

WHEN IDEAS EVOLVE INTO REALITY

The EVO Series™ Electric Diaphragm Pump offers an exclusive set of proven technologies packaged into one breakthrough pump.

Integrated encoder
No maintenance gearbox
Sealless design – no dynamic seals that could allow hazardous fluids to enter the environment
Unique 3 chamber design
Innovative diaphragm developed exclusively for the EVO Series™ Electric Diaphragm Pump
Choice of 5 different materials of construction to handle the most aggressive and corrosive fluids. Select from stainless steel, cast iron, aluminum, polypropylene or conductive polypropylene.
Built-in control and monitoring capability
Can be controlled with a PLC
Built-in motor thermal protection
Extended maintenance cycle and smart maintenance schedule
Synthetic oil and filtration system for reliable performance over a wide range of temperatures
ARO exclusive AC gear motor available in standard (black) safety area version or hazardous duty (red) version

For more information, please contact Sean Brennan email sean.brennan@hccl.ie

Lab Gas and Air Hook Up Solution from HCCL

7/29/2022

A recent Pharma/Bio project where the end-user needed a solution for Gas & Air hook up to their Labs via Flexible hoses, plus the ability to connect and disconnect either end. The Criteria our PARKER Snaptite H series Quick Couplers could meet along with the Silicone Hoses and our Hanley made LF series manifolds were as follows:

✔ FDA seals and FDA hose material
✔ S/S Material ends and Quick Couplers/Manifolds
✔ Oxygen cleaned Quick Couplers, manifolds & overall assembly
✔ Special Media colour coding identification per hose
✔ Quick Coupler orientation/size to prevent interchange of media
✔ Full turnkey solution for QC, Hose & Manifold assembly.
✔ Typical Hook up drawing/Mockup to proof concept & trial before order stage

Please contact us with your application details or to discuss any upcoming process Hook up project you might have, which we can offer our vast range of solutions and experience for.

See link to a range of our products/solutions here -
https://lnkd.in/dbNDP9f

or contact Noel Walsh nw@hccl.ie

Measuring Liquid Concentration orDensity In Processing Industries

7/29/2022

In the processing industries such as food& beverage, sugar refining, chemicals and kraft pulping, liquid material is flowing through pipelines, and it must be measured. Throughout the process, liquid composition and concentration change, and measurements of these changes can be used as a key parameter for data-based decision making with regard to process adjustments.

As a result, product quality and production efficiency and sustainability can be substantially improved. A density meter or an in-line refractometer? There are many analytical process instruments for measuring liquid concentration, among which the most commonly used are liquid concentration and density measurements.

When choosing the best measurement solution for your process, consider the following aspects:
•process conditions
•installation options
•environmental impact
•accuracy and repeatability, and
•the overall cost of the solution ownership

For more information contact Pat Walsh email pat.walsh@hccl.ie

Hanley Controls sponsors Theo English U11 Festival of Hurling held in South Tipperary

7/21/2022

Hanley Controls (Clonmel) Ltd. was delighted to sponsor the recent “Theo English” U11 Festival of Hurling held in South Tipperary.

An event based on Participation for all kids in a developmental environment where all kids/teams played multiple games and teams and every child got to take home a Sliotar and a Goodie Bag.

The event was in honour of Theo English, a hurling great in Tipperary, and Munster whose skills and competitive spirit inspired many who followed in South Tipperary and further afield.

Thanks to all the Host clubs Clonmel Og, Killenaule & Clerihan for their cooperation over 3 venues and for the young whistlers who did an excellent job.

Well done and thank you to “Hanley Controls Clonmel” & “Greenfields” for the support with this local event for the kids/clubs.

New eBook: Vaisala

7/6/2022

Did you know that Vaisala’s pharma refractometers are a perfect PAT tool, and support real-time quality testing?
Vaisala’s pharma refractometers are smart in-line liquid measurement instruments for reliable and reproducible measurements in various pharmaceutical and biotechnology manufacturing processes. The measurement provides profound understanding of the process through continuous data collection, and without the risk of contamination.
Design quality, safety, and efficacy into the process with the help of Vaisala’s pharma refractometers.
In this eBook we discuss:

new ways for pharmaceutical companies to monitor critical quality attributes in both continuous and batch processes
opportunities to reduce production cycle times, increase production capability, prevent rejects, and eliminate human error in order to ensure safe, consistently high-quality products with minimal variability
a new technology to measure liquids along with its benefits in different applications
experience from customers who have taken the technology into use.

Discover useful process optimization ideas by downloading the eBook.
Customer testimonials
“Monitoring RI simplified our production and increased yield by over 6 -Pharmaceutical manufacturer, Europe

“The refractometer instantly identifies the virus fraction and diverts it to the right containers. This helps us meet quality and delivery targets.” - Vaccine manufacturer, Netherlands

Contact Us

Hanley Controls Clonmel Ltd.
Gortnafleur
Clonmel
Co. Tipperary

Tel: + 353 52 6122722
Email: info@hccl.ie

Opening Hours:
Monday to Thursday 9 - 5.30 pm
Friday 9 - 5 pm

Location

Eircode: E91 A097

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